Laser cutting machine transportation packaging&Installation and debugging pit avoidance guide（exit·Hoisting·wiring·acceptance）

This article covers packaging、Hoisting、transportation、foundation、wiring、ventilation、debug、The whole process of acceptance，Rigorous and reliable content。

one、Packaging and transportation pitfall avoidance

1. Domestic transportation：Simple packaging ≠ save money

must：Stretch film+Foam+corner protector+Steel strap fixed，prevent bumps、caught in the rain、bump。

Not fixed → Rail deformation、servo shift、Laser head damaged。

2. Export shipping：Solid wood boxes must be fumigated + Anti-rust treatment

Overseas shipping time is long、High humidity，must：

✅ Fumigation wooden box（IPPC logo）

✅ The whole machine is rust-proof、Moisture proof、Desiccant

✅ Important components are individually reinforced and packaged

No fumigation → Customs detention、Unable to clear customs。

3. Extra wide is strictly prohibited、super high、Overweight does not need to be reported in advance

Laser machine bed width、Heavy，Confirm in advance：

Road height and width restrictions、Forklift tonnage、Crane tonnage。

Not reporting → Stuck halfway、Incur high additional costs。

4. Transportation insurance must be purchased，Don't save money

bump、caught in the rain、rollover、A dump can happen。

No insurance → You can only bear the damage yourself。

two、Avoiding pits during hoisting and unloading

1. Professional spreaders are required，Hanging indiscriminately is strictly prohibited、Single point crane

Lift according to manufacturer’s lifting point markings，use**sling**，Direct binding of wire ropes is prohibited。

Hanging randomly → Bed deformation、Accuracy scrapped。

2. The forklift must be positioned on the load-bearing beam，Cannot cross sheet metal

Only crosses allowedLoad-bearing structure of bed，It is strictly prohibited to cross the door、protective cover、Electrical cabinet。

Cross in wrong position → Sheet metal deformation、Electrical cabinet damaged。

3. The ground must be load-bearing，Prevent collapse、rollover

How many tons does the machine tool have?～More than ten tons，The ground is soft、The floor slab will collapse due to insufficient load-bearing capacity.。

three、Foundation and pit avoidance

1. The foundation must be level、solid、No vibration

Accuracy requirements：horizontal error ≤0.1mm/m。

Uneven foundation → Cutting deviation、Rack noise、Guide rail wear、Precision lost。

2. Must stay away from sources of vibration

Stay away from punch press、Shearing machine、Large air compressor、Road heavy vehicle vibration zone。

Big vibration → The cutting surface is textured、Poor accuracy、Protective mirror is easy to explode。

3. Space reservation must be sufficient

Leave enough space for front, rear, left and right operation、maintain、Heat dissipation、exchange platform space。

space is too small → Unable to maintain、Unable to load and unload、Unable to dissipate heat。

Four、wiring、ventilation、Debugging pitfalls

1. Voltage、phase sequence、Neutral line、The ground wire must not be wrong

Three-phase four-wire/The five lines must be distinguished，Neutral and ground wires are strictly separated。

Wrong phase sequence → Servo alarm、Fan reverse；Wrong ground wire → interference、Shaoban。

2. Wire diameter、The circuit breaker must be matched according to power

The line is too thin → fever、Trip、Large voltage drop、Equipment is unstable。

3. The gas must be filtered first、voltage regulation，Reconnect the device

watery、oily、Impurities → Directly pollutes the laser head、damaged lens。

4. The chiller passes water first、exhaust、Measure flow，Reboot

There are bubbles、Insufficient traffic → Laser high temperature alarm、damage。

five、Acceptance and pitfall avoidance（The most critical）

1. Must be accepted according to the list：Accessories、tool、manual、spare parts

It is very troublesome to replace missing parts later.，Especially export machines。

2. The test panel must be actually cut：sheet+Cut each thick plate into one piece

examine：Verticality、smoothness、Hanging residue、Dimensional accuracy、Verticality。

3. training、operate、Maintain all churches before signing for acceptance

If you don’t understand, just sign for it = If problems arise later, you will be responsible for yourself。

six、shipping packaging&Summary of installation and debugging pit avoidance

1. Domestic transportation reinforcement，Export requiredFumigation wooden box+Rust-proof and moisture-proof。

2. Lifting points，Forklift fork load-bearing beam，Hanging indiscriminately is strictly prohibited。

3. foundationlevel、solid、No vibration，Reserve enough space。

4. wiring：Voltage、phase sequence、Neutral line、The ground wire cannot be wrong。

5. Turn on the water first、ventilation、filter，Power on and debug again。

6. mustTrial cutting and acceptance+Training completedSign for it again。

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